Die Casting
Dependable, consistent, and rapid manufacturing for small to medium-sized components.
Die Casting Services
Fuming die casting services provide high-volume production capacity, cost efficiency, and flexible design options—making them an attractive choice for non-ferrous metal components. Our die casting facilities are equipped to accommodate a wide range of designs, materials, and manufacturing requirements across multiple industries.
Die Casting Services – Instant Quotation
As a technology-driven die casting company, we have developed an AI-powered quotation platform that streamlines your ordering and manufacturing process.
FUMING’s die casting service process
Start A Quote
Upload your files to the Fuming Quote Engine and configure your project. Our team will consult with you to ensure your specifications, lead time, and pricing align with your project requirements. We will provide a DFM report for approval before initiating tooling.
Sample Approval
Once your project is launched, we will produce a high-quality die. After tooling is completed, we will send part samples—referred to as T1s—for your approval.
Production starts
Following sample approval, we proceed with full production and delivery. Rest assured, Fuming manages production and logistics throughout the entire process. You retain ownership of your tools and can easily reorder them whenever needed to meet your ongoing requirements.
Is Die Casting Right for Your Product?
Die casting is the fastest method available for producing precise, non-ferrous metal components. Because it utilizes reusable molds, this process enables high-speed production while offering greater design flexibility for a wider range of shapes and sizes compared to other casting methods.
Die casting can be fully automated, and the reusability of molds also contributes to its cost-effectiveness. This technique is widely used to manufacture commercial, consumer, and industrial products. It is particularly well-suited for medium-sized parts with complex geometries.
When seeking high-volume production of parts without compromising on detail or surface quality, die casting is an ideal manufacturing solution.
Cutting-Edge Die Casting Facilities
- 11,000 sq. ft. in China
- 30 die casting machines for aluminum, magnesium, and zinc
- Quality system: ISO 9001:2000
- Die casting machines tonnage sizes: 150-2,500 ton
- Die casting alloys casted:
- Magnesium die casting: AZ91D, AM60B
- Aluminum die casting: ASTM: A356, A360, A380, A383; JIS: ADC1, ADC3, ADC6, ADC10, ADC12
- Zinc die casting: Zamak 3, Zamak 5, ZA8, ZA27
The Pressure Die Casting Process
The success of your high-pressure die casting project depends heavily on the quality of the mold tools, and our tool-making capabilities are unmatched in Asia. After receiving your order, we will:
- Conduct a comprehensive Design for Manufacturing (DFM) review of your CAD files
- Verify tooling specifications and raw material compliance
- Utilize our multi-axis imported CNC machine tools to fabricate the core and cavity
- Apply precise heat treating to temper the molds
- Maintain rigorous process control during part casting
- Perform any required post-machining or finishing operations
- Professionally inspect and measure finished parts to meet and exceed your specifications
Advantages of Pressure Die Casting
Highest Production Rates
Die casting offers the fastest path from prototype to full production, delivering the highest output rates among traditional manufacturing processes.
Durable and Stable
Components produced through die casting are made from metal, providing superior durability and dimensional stability compared to plastic injection molded parts.
Consistently Identical
With precision-engineered molds, die casting can produce thousands of consistently identical castings within specified tolerances—all without requiring additional tooling.
Die Casting Materials and Metal Alloys
Fuming’s die casting services cover three primary material categories: zinc, copper, and aluminum.
Zinc Die Casting
Zinc is a denser metal that imparts robust mechanical properties to die cast components. It offers a unique combination of impact strength, resistance to catastrophic failure, and ductility, making it an excellent choice for a broad range of applications.
Aluminum Die Casting
Aluminum ranks among the most widely used metals for die casting, valued for its excellent high-temperature resistance while maintaining strength and lightweight properties. Aluminum die-cast components are also highly conductive and corrosion-resistant.
Copper Die Casting
Copper is considered a specialty metal for die casting applications. Parts produced from copper die casting are prized for their superior mechanical properties, wear resistance, high hardness, and strength approaching that of steel components.
Die Casting Surface Finishes
Post-processing and finishing represent the final stage of precision die casting. Finishing techniques can be applied to eliminate surface imperfections on cast components, enhance mechanical or chemical properties, and improve the cosmetic appearance of finished products. Six distinct surface finish options are available for die casting applications.
| As Cast | A standard casting finish achieved without specialized tooling or machinery. Zinc and aluminum-zinc alloy parts can be used in their as-cast state while maintaining excellent corrosion resistance. | All materials | n/a | n/a | / | |
 | Powder Coating | A dry powder finish applied electrostatically to zinc and aluminum alloy die castings. Under high electrostatic charge and temperature, the powder forms a uniform, durable coating that effectively conceals surface imperfections. | Aluminum, Stainless Steel, Steel | Black, any RAL code or Pantone number | Gloss or semi-gloss | Learn More>> |
 | Bead Blasting | A surface treatment process using compressed air to propel fine glass beads at high velocity onto die cast components. This technique modifies surface appearance while providing excellent cleaning and preparation for secondary finishing operations. | ABS, Aluminum, Brass, Stainless Steel, Steel | n/a | Matte | Learn More>> |
 | Anodizing | Primarily for aluminum alloy die castings, anodizing uses electrochemical principles to create a protective Al₂O₃ (aluminum oxide) layer on component surfaces. This decorative oxide film offers high insulation properties and enhanced wear resistance. | Aluminum | Clear, black, grey, red, blue, gold | Smooth, matte finish | Learn More>> |
| Electro Phoresis | Applicable to aluminum and zinc alloy die castings, electrophoresis provides metallic luster and an extensive range of color options while improving surface properties and corrosion resistance of metal alloy components. | Aluminum, Zinc, Stainless Steel | Any | Metallic luster | / | |
 | Electroplating | Electroplating delivers functional, decorative, or corrosion-resistant finishes across numerous industries. The automotive sector commonly employs this process, particularly for chrome-plating steel automobile components. | Aluminum, Steel, Stainless Steel | n/a | Smooth, glossy finish | Learn More>> |
 | Brushing | A surface treatment technique using abrasive belts to create linear grain patterns on material surfaces, primarily for aesthetic enhancement and decorative purposes. | ABS, Aluminum, Brass, Stainless Steel, Steel | n/a | Satin | Learn More>> |
Our Die Casting Serves Nearly All Industries
Fuming collaborates with leading manufacturers across diverse sectors to meet growing demands and streamline their supply chains.